tert-Butyl chloride

Tertiary butyl chloride, also known as 2-chloro-2-methylpropane (IUPAC) is a tertiary alkyl halide used industrially as a precursor to pharmaceuticals, agrochemicals and fragrances. It also finds some use in organic chemistry as a reagent for introducing the tert-butyl group into molecules. Under standard conditions, tert-butyl chloride is a clear colourless mobile liquid with a boiling point of 51 C. I don't really have any particular use for the compound, although I might try synthesizing a tert-butyl ether sometime in the future.

tert-Butyl chloride can be easily prepared in the lab from tert-butanol and hydrochloric acid. I've included a description of the reaction mechanism at the end of this post. A large excess of hydrochloric acid is required to shift the equilibrium in favor of the product. Here is what I did.

To a 500ml round-bottom flask, I added 50ml (0.5228 moles) of tert-butanol and 150ml (1.3549 moles) of 33% hydrochloric acid (159% excess). I loosely sealed the top of the flask with some cling wrap and a few rubber bands, then gently shook the flask for around 1 minute, which resulted in a cloudy and completely homogeneous mixture. After shaking, I allowed the mixture to stand and separate into two layers for 20 minutes. A clear upper layer separated almost immediately and gradually became larger. After the 20 minutes, about two thirds of the mixture were carefully poured into a 150ml beaker and a syringe was used to remove the upper tert-butyl chloride layer, which was added to a 250ml flask. Once no more tert-butyl chloride could be syringed off, the remaining liquid was discarded and the remaining one third of liquid in the round-bottom flask was added to the 150ml beaker and the process was repeated (using a syringe to transfer the upper tert-butyl chloride to the 250ml flask. The tert-butyl chloride was then thoroughly washed with 90ml of saturated sodium bicarbonate solution to remove all traces of hydrochloric acid. After removing and discarding the lower aqueous layer, I washed the tert-butyl chloride with two 50ml portions of water in succession. The crude product was then added to a 500ml round-bottom flask containing an excess of anhydrous calcium chloride.

After a bit of swirling, the tert-butyl chloride lost its cloudiness and became clear as the calcium chloride removed water. I set the flask up for simple distillation, using a 250ml flask as the receiver. I then began the distillation. Only one fraction passed over, which was the tert-butyl chloride at 48-49 C. After distillation, the product still looked a bit cloudy, so I added a bit of anhydrous calcium chloride, whereupon it became crystal clear. Finally, I transferred the product to a bottle for storage. I got 34ml (0.3126 moles) of tert-butyl chloride as a colourless liquid which works out to a respectable yield of 60%. The product had a density of 0.782g/cm³ which is very close to the established 0.851g/cm³ of pure tert-butyl chloride. This shows my product is relatively pure.

Brief description of the SN1 reaction: a hydrogen ion from the hydrochloric acid first attacks the hydroxyl group of a tert-butanol molecule, forming an intermediate compound containing a positively charged OH2 group. The OH2 group is not very stable and acts as a leaving group, breaking off the molecule as H2O and transferring its positive charge to the alpha carbon. This leaves a carbocation which is then attacked by the chloride anion left over by the hydrochloric acid, forming the final product, tert-butyl chloride.


HCl <==> H (+) + Cl (-)

(CH3)3COH + H (+) ==> (CH3)3CO(+)H2

(CH3)3CO(+)H2 ==> (CH3)3C (+) + H2O

(CH3)3C (+) + Cl (-) ==> (CH3)3CCl